About
Miba Automation Systems (MAS) manufactures both standardized and special machines for various processing applications, assembly lines and measurement systems. Works to achieve high-precision and high-speed production of mechanical components of various sizes, with custom-built solutions for high-speed production and cost-effective processes.
Miba is one of the leading strategic partners to the international engine and automotive industries, from providers in the fields of energy generation and transmission, in the oil and gas industry as well as in plant engineering.
Function: sintered components, engine and industrial bearings, friction materials, coatings, power electronics components and special machinery.
Products
Coatings: High Tech Coatings (HTC) used around the world in motor vehicles, trains, ships, aircraft, power plants, refineries, compressors and industrial pumps.
Powder metal parts
Powder metal parts. Engine, industrial and plain vs. roller bearings.
Coating is the process of applying a strong adhering layer to the surface of a workpiece to improve its technical or optical properties.
The coating of workpieces offers a wide range of possibilities for combining the best properties of different materials to create higher-performance products. The variety of combinations but also the adaptability to diverse applications opens up an incredibly wide range of possibilities. Whether it is a matter of classic wear and corrosion protection, electrical conductivity or insulation, friction increase and reduction, optical excellence or the possibility of easier assembly of components, the use of coatings has become indispensable. Not only the application possibilities of coatings, but also the technologies with which they are applied are numerous. Therefore, we also have various technologies at our disposal, which enable us to respond to your individual wishes. We offer various polymer, electroplating, APS and PVD coatings but also the necessary flexibility to equip your product for the desired application.
Our products can already be found in the following industries:
- Maximum utilization of raw materials with lowest energy consumption compared to other technologies
- A production close to final contour (“net shape”) avoids additional machining steps
- High repeatability in series production
- Complex geometries
- Optimization in terms of strength and weight
- Tailor-made materials for every requirement
- Excellent NVH (Noise, Vibration, Harshness) properties
- Unique magnetic properties
- Excellent wear resistance
- Controlled porosity
- Isotropic properties as well as selectively compacted component areas
- Various compaction technologies to increase component strength
- Spur and helical gearing
- internal and external gearing
- Metal powder made from recycled steel scrap
- Maximum raw material utilization, less waste
- Low energy consumption
Friction materials
Friction materials of the Miba Friction Group are a key performance element in clutches and brakes in the international automotive and machine industries. By developing new friction materials and continuously improving existing friction materials, the Miba Friction Group is making a significant contribution to overall efficiency improvements to clutch and brake systems.
Whether construction equipment or mining vehicles, high-speed trains, aircraft, trucks or passenger vehicles – manufacturers and suppliers from a variety of industries trust the friction material solutions of the Miba Friction Group. As a development partner and supplier, we accompany our partners all over the world. Four global production sites allow us to respond quickly and flexibly to our customers’ needs and requirements.
The Miba Friction Group’s friction materials are used as wet- and dry-running components in the clutches and brakes of vehicles, machinery, aircraft and wind power plants as well as for industrial applications such as in the field of freight handling. In addition to in-house production of steel discs, Miba develops and produces fiber composite, sintered, ceramic, carbon and molybdenum friction materials. Our aim is to guarantee greater performance and operational safety through optimized friction coefficients and the best wear properties for ever smaller and lighter components.
For dry-running applications in clutches and brakes subject to high specific loads, the Miba Friction Group offers ceramic friction materials in combination with mating materials made of steel, cast iron and composite materials.
From truck and tractor clutches to wind power plants and high-speed trains, OEMs and tier 1 suppliers from around the world trust Miba ceramic materials and sintered metallic clutch segments. These are key performance components in clutch and brake systems due to their high friction coefficient stability and wear resistance, coupled with low noise capabilities and high-temperature resistance.
Application areas:
- Trucks
- High-speed trains
- Tractors
- Wind power plants
- Motorsports and motorcycles
- Industrial applications like cranes and conveyors
Sintered brake pads for wind turbines
Miba offers a wide range of standard and customized friction materials. Thanks to the use of high-quality materials and state-of-the-art production processes, our products have stable friction coefficients and improved wear resistance.
Miba sintered brake pads are the key performance elements for brakes in wind turbine applications. Our friction materials are used both on the fast-rotating rotor shaft and the slow-rotating rotor shaft of wind turbines.
Miba sintered brake pad 7760947
- Miba item no .: 7760947
- Sintered material: Original MD 550
- Number of buttons: 29
- Friction coefficient: 0.35
- Dimensions: 300 x 160 x 25 mm
Miba sintered brake pad 7760948
- Miba item no.: 7760948
- Sintered material: Original MD 550
- Number of buttons: 26
- Friction coefficient: 0.35
- Dimensions: 298 x 170 x 25 mm
Miba sintered brake pad 7760950
- Miba item no .: 7760950
- Sintered material: Original MD 550
- Number of buttons: 22
- Friction coefficient: 0.35
- Dimensions: 250 x 125 x 24 mm
Miba sintered brake pad 7760951
- Miba item no .: 7760951
- Sintered material: Original MD 550
- Number of buttons: 32
- Friction coefficient: 0.35
- Dimensions: 324 x 200 x 32 mm
Miba sintered brake pad 7760952
- Miba item no .: 7760952
- Sintered material: Original MD 550
- Number of buttons: 32
- Friction coefficient: 0.35
- Dimensions: 324 x 200 x 32 mm
Miba sintered brake pad 7760955 with Thermistor
- Miba item no .: 7760955 with Thermistor
- Sintered material: Original MD 520
- Number of buttons: 6
- Friction coefficient: 0.25
- Dimensions: 117x 92x 16 mm
Miba sintered brake pad 7760952 7760965 without Thermistor
- Miba item no .: 7760965 without thermistor
- Sintered material: Original MD 520
- Number of buttons: 6
- Friction coefficient: 0.25
- Dimensions: 117x 92x 16 mm
Weld preparation machines
Our products for weld seam preparation
Weld preparation machines, Electric mobility production facilities. stationary machines such as transfer lines, rotary transfer systems and fine boring machines, and Mobile Machining Systems.
Our long and circ seam milling machines ensure highest precision through automatic laser control. The operation is simple and comfortable. You have an unrestricted view of the milling groove and a mobile operating device facilitates setting and adjustment.
Long seam milling machines
Our long seam milling machines for weld seam preparation process steels from standard to duplex with a milling depth of up to 150 mm – optionally with roller table. Numerous functions as well as partially or fully automatic processes increase the capacity of your equipment, deliver higher output, better quality and safety for your employees.
- Milling depth: up to 150 mm or more
- Wall thickness: up to 180 mm or more
- Pipe length: up to 12 meter and more
The maximum size specifications can be exceeded depending on the requirement and customer’s request.
Functions
- Highest precision through automatic scanning system and laser guidance
- Camera system for reliable production control
- Automatic pipe edge relief & position detection
- Hydraulic turning device for automatic positioning of the workpiece
Your advantages
- Simple clamping system
- Cost-saving multiple use of plates due to turning possibilities
- Increase of line capacity due to automated turning
- Rotation positioning also possible without crane
- Service remote access
Circ seam milling machine standard
Transportable by crane and for
Circ seam milling machine 6 o’ clock
Allows 6 o’clock milling operations below the component.
Circ seam milling machine on rails
Movable on rails
Electric mobility production facilities
Our customers rely on our expertise in stator production using hairpin technology. From the analysis of the electromagnetic environment to the machining of the pins, we fulfill the specifications in providing perfectly matched solutions.
Miba technology advantage
- Due to the unique setup of having manufacturing equipment, product design and production experience under one roof, Miba is able to create outstanding solutions for eMotor products and platforms.
- Highest number of pins per slot for maximum efficiency.
- Patented Winding scheme for maximum efficiency.
- Platform designs with commonality in parts and material (e.g. platform for truck or off-road vehicle family).
- Slot cooling technology for maximum continuous power
- Slotlinerless technology for maximum copper fill factor
- Miba is one of the pioneers for Hairpin Technology, realizing projects in the automotive sector since 2014.
Miba eMotor Plattforms
- Standardization of parts and a minimum Investment in tooling is already considered in the concept phase. That way we can assure minimum costs at highest performance and efficiency levels.
- With our flexible production concept we can realize annual volumes between 1.000 and 50.000 pieces.
Mobile Machining Systems
Mobile systems enable our customers to quickly machine components on-site. Hydropower plants, wind power plants, and gas turbines need routine maintenance to precise specifications. Our mobile machining systems help customers worldwide to operate flexibly and save costs.
Machines for series production
With mechanical engineering for stationary machines such as transfer lines, rotary transfer systems and fine boring machines, it is not just high machining accuracy and short cycle times that we achieve. We also create flexible solutions for our customers, for example, in the energy and automotive sectors as well as in the machining of large components.
Brochure
MIBA Circ Longh WeldSeamMilling & Flanging Overview
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General Overview
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MIBA WT Weld Seam Milling Flanging Overview
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